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Industrial AutoClave sterilizers

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Industrial AutoClave sterilizers Specification

Type
Rectangular, horizontal

Chamber Size
1500 mm x 750 mm x 750 mm

Chamber Thickness
810 mm stainless steel

Outer Size
2560 mm x 2020 mm x 2430 mm

Compressed Air
0.60.8 MPa

Door Type
Horizontal sliding/automatic

Design Pressure
0.35 MPa

Working Pressure
0.130.22 MPa

Design Temperature
140C

Heat Uniform
1C across chamber

Insulation
High density mineral wool, 50 mm

Net Weight
~1850 kg

Recording Parameters
Digital data logger, printer output

Spraying Mode
Uniform water spray

Outer Trolley
Stainless steel, corrosion resistant

Inner Trolley
Removable, heavy duty SS 304

Spraying Piping
Internal SS spray nozzles

Steam
Saturated, direct or jacketed

Sterilizing Temperature
121C134C

Working Temperature
Up to 134C

Sterilization Time
2060 minutes (adjustable)

Temperature Scope
Ambient to 135C

Piping System
316L SS with sanitary fittings

Valves
Pneumatic, SS construction

Power Consumption
812 kW

Heating Method
Steam or electrical heating

Accessories
Spare gaskets, validation ports, test probes

Exterior Finish
Hairline/mirror polish stainless steel

Door Gasket
Silicone, inflatable type

Power Supply
3 Phase, 415V, 50Hz

Standards
cGMP and ISO 9001:2015 compliant

Control System
PLC based automatic, touch screen interface

Vacuum System
Single/double stage, efficient air removal

Application
Sterilization of equipment, glassware, utensils for industrial, pharmaceutical, and laboratory use

Material of Construction
Chamber & jacket in SS 316, frame in SS 304

Water Circulation
High efficiency recirculating pump

Safety Interlocks
Pressure/temperature, door locking systems

About Industrial AutoClave sterilizers

The Auto Clave offered by us is made utilizing high grade components that are obtained from trusted suppliers. They are designed utilizing an extensive range of modern techniques and raw material that sourced from our trusted vendors. The Auto Clave is built with double walled by making use of superior grade stainless steel. Further, they are developed by utilizing the premium grade mild steel. Further, the range is available to our clients in different models at an affordable price.

Advanced Sterilization and Safety Features

This industrial autoclave boasts essential safety interlocks, including secure pressure/temperature monitoring and advanced door locking systems. Its PLC-based automated control with a touch screen simplifies cycle setup, error handling, and process adjustment, while high-efficiency recirculating pumps and vacuum mechanisms ensure optimal steam penetration and air removal, delivering reliable and reproducible sterilization results every cycle.

Premium Stainless Steel Construction

Designed for durability, the chamber and jacket are fabricated from SS 316 stainless steel, while the supporting frame utilizes SS 304. The hairline or mirror polish finish, combined with corrosion-resistant components, ensures longevity, hygiene, and easy cleaning, making it suitable for stringent industrial and pharmaceutical operations.

Comprehensive Compliance and Data Logging

Meeting global standards such as cGMP and ISO 9001:2015, this autoclave provides automated parameter recording through a digital data logger and printer outputs, facilitating easy traceability and audit readiness for quality assurance and regulatory requirements in a wide range of industries.

FAQs of Industrial AutoClave sterilizers:

Q: How does the autoclave achieve uniform sterilization across the chamber?

A: Uniform sterilization is accomplished through a combination of internal SS spray nozzles for water spraying, high-efficiency recirculating pumps, and precision heat distribution within 1C across the chamber. Efficient vacuum systems further help remove air and allow saturated steam or water spray to reach all areas during the cycle.

Q: What control system is used to monitor and operate the sterilization process?

A: The autoclave is equipped with a PLC-based automatic control system, accessible via a touch screen interface. This allows users to adjust sterilizing temperatures (121134C), times (2060 minutes), monitor all ongoing parameters, set process schedules, and access digital data logs for each cycle.

Q: When is the autoclave suitable for use in an industrial or pharmaceutical environment?

A: This sterilizer is designed for continuous or batch operations in environments demanding validated sterilization of equipment, glassware, and utensilsespecially when adherence to cGMP and ISO 9001:2015 standards is required as part of quality or regulatory guidelines.

Q: Where can this autoclave be installed, and what are its size considerations?

A: With an outer size of 2560 mm x 2020 mm x 2430 mm, the unit requires ample floor space and access to 3-Phase, 415V, 50Hz power, as well as compressed air (0.60.8 MPa). It is suitable for installation in industrial plants, pharmaceutical production areas, and laboratory facilities.

Q: What is the benefit of the silicone inflatable door gasket and door design?

A: The silicone inflatable gasket ensures an airtight seal during operation, minimizing heat and steam leakage. The horizontal sliding, automatic door further enhances operational safety and efficiency, allowing for quick, ergonomic loading and unloading while maintaining secure closure under pressure.

Q: How does the vacuum system improve the sterilization process?

A: The single or double stage vacuum system efficiently removes air from the chamber before sterilization, ensuring complete steam penetration. This optimizes the sterilization cycle, especially for porous or wrapped items, leading to consistent microorganism inactivation and process reliability.

Q: What process accessories are supplied for ongoing use and maintenance?

A: The autoclave comes with vital accessories such as spare gaskets, validation ports, and test probes. These facilitate routine maintenance, compliance with validation requirements, and ongoing process monitoring, supporting reliable long-term operation.

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